5-Axis High-Precision Plasma Pipe Cutting Machine | Bevel angle ±45°| for Heavy-Duty Industrial Pipeline Fabrication
This 5 axis CNC plasma pipe cutting machine integrates high-definition plasma source with specialized pipe nesting software to minimize material waste. It ensures clean, dross-free cuts for saddle holes, fishmouths, and weld preps directly from 3D CAD drawings.
Fact: Cuts steel tubes Ø50-630mm, wall thickness up to 25mm, with beveling accuracy of ±0.5°.
Scenario: Designed for structural steel fabrication, offshore platform construction, and heavy machinery manufacturing.
Plasma Pipe Cutting Machine Features:
1.True 5-Axis Linkage for Complex Weld Prep
Unlike standard 3-axis machines, this CNC plasma pipe cutter machine features five fully synchronized axes: chuck rotation, torch up-down, torch axial oscillation, torch radial oscillation, and carriage longitudinal movement . This enables ±45° plasma bevel cutting and up to 60° flame end beveling, allowing for precise weld preparation (single bevel, K-bevel, J-groove) in a single pass .
2.Heavy-Duty Processing Capacity
Engineered for industrial-scale fabrication, this machine handles:
–Pipe Diameter: Ø50mm to Ø630mm (customizable up to 2000mm for special applications)
–Material Thickness: Up to 25mm vertical cut (with Lincoln 125A plasma) and 6-60mm flame cutting capacity
–Pipe length: Standard 12m effective cutting length, extendable upon request
–Load Capacity: Supports workpieces up to 5 tons on heavy-duty rail system
3.High-Speed Precision Cutting
Maximize throughput with impressive cutting speeds while maintaining accuracy:
–Plasma Cutting Speed: 500-3,500 mm/min (dependent on plasma power source)
–Cutting Precision: ±1mm tolerance ensuring consistent quality across production runs
–Flame Cutting Speed: 20-700 mm/min for thick-wall applications
–With Hypertherm XD-class plasma, cutting speed on 12mm mild steel reaches up to 3850 mm/min
4.Intelligent Nesting & Software Optimization
Reduce material waste and programming time with advanced software capabilities:
–Auto CAD to G-code: Direct conversion from 3D CAD drawings (Tekla, 3D3S, SolidWorks) to machine code in just 2 seconds per member
–Advanced Nesting: Enables end-to-end part nesting, increasing material utilization by minimizing remnant ends
–Auto Error Detection: Prevents cutting of defective files, saving expensive raw materials
5.Robust Mechanical Construction for Longevity
Built to withstand 24/7 operation in harsh fabrication environments:
–Welded Heavy-Duty Platform: Reinforced steel structure eliminates vibration during high-speed cutting
–High-Precision Guide Rails: Precision-ground rails and racks ensure long-term accuracy
–Torch Anti-Collision System: Magnetic holder automatically releases torch upon impact, preventing costly damage
–Industrial PC Control: Taiwan Advantech industrial computer with touchscreen interface for reliable shop-floor operation
6.Versatile Cutting Modes & Material Compatibility
One machine handles diverse applications:
–Dual Process: Integrated plasma and oxy-fuel cutting capability on same machine
–Material Support: Carbon steel (ASTM A36), stainless steel, alloy steels, and aluminum
–Cutting Types: Pipe ends, saddle holes, fishmouths, lateral intersections, and 3D profiled holes
–Applications: Ideal for structural steel fabrication, offshore platforms, pressure vessels, oil & gas pipelines, and heavy machinery manufacturing
7.User-Friendly Operation & Rapid ROI
Designed to reduce labor costs and operator fatigue:
–Graphical Parameter Input: Touchscreen interface with menu-selected cutting parameters (diameter, wall thickness, bevel angle)
–3D Simulation Preview: Visual verification before cutting eliminates trial-and-error waste
–Quick Changeover: Scissors-type pipe supports allow rapid height adjustment—faster than traditional vertical screw supports
–Low Maintenance: Modular design with readily available spare parts minimizes downtime
Techinical Parameters:
| Name | 5 Aixs Steel Pipe CNC Plasma Cutting Beveling Machine For Sale |
| Pipe diameter | Φ50-630mm(customizable) |
| Pipe length | Max.12m (customizable) |
| Cutting type | Plasma cutting/oxy fuel cutting |
| Plasma power options | Hypertherm, Lincoln, Thermal Dynamics (various models) |
| Cutting thickness | Flame cutting: 6-60 mm Plasma cutting: According to plasma power source; |
| Cutting speed | Plasma: 500-3,500 mm/min., Flame: 20-700 mm/min. |
| Plasma bevel angle | ±45° |
| Flame bevel angle | End Bevel Angle 60°, Hole Bevel Angle 55° |
| Positioning accuracy | ±1mm |
| Load capacity | Max.5,000 kg |
| Power source | AC 380V±10%VAC, 50/60Hz |
Part Details:
1).Strong structure with an integral welded bed body for the CNC plasma pipe cutting machine, which has undergone deformation treatment and precision machining to ensure the smoothness and big loading capacity.
2).The cnc pipe cutting machine adopts an industrial personal computer(IPC) system controlled by ETHERCAT bus. The system comes with cutting modules for different profiles, which can be directly accessed and used. By inputting cutting requirements and material parameters, cutting operations can be directly carried out without programming. Capable of supporting tekla modeling (additional single paired nested parts need to be specified during procurement).
3).Industrial grade explosion-proof five-wire resistance touch screen, fully shielded, anti electromagnetic radiation, anti-interference, and synchronized 3D display and cutting.
5).The unique swinging gun shaft ensures a smooth and stable cutting without shaking for high cutting accuracy;
CNC Plasma Pipe Cutting Machine Video:
Plasma Tube Cutting Projects:
Plasma Pipe Beveling Machine Application:
Applicable Material:
This cnc plasma pipe cutter machine can be used for different metal materials, including
* Carbon steel (mild steel)
* Stainless steel
* Low alloy steel
* Aluminum
* Copper (thinner gauges)
* Cast iron
* Galvanized pipes
* Non-ferrous metals (electrically conductive)
Note: Plasma cutting is suitable for electrically conductive metals; materials like wood, plastic, or glass are not compatible.
Applicable Industry:
The cnc plasma tube cutter machine can be widely used for different kinds of industries, including:
* Steel structure & construction (H-beams, trusses, columns)
* Shipbuilding (pipe systems, railings)
* Engineering machinery (hydraulic cylinders, frames)
* Petrochemical & power (pipeline fabrication)
* Space frame & stadium construction (tube intersections)
* Furniture manufacturing (metal chairs, tables, frames)
* Boiler & pressure vessel (nozzles, pipe joints)
* Automotive & trailer (roll cages, exhaust systems, chassis)
Customer Case:
1.An piping service company in Tunisia bought A CNC plasma pipe cutter machine for the pipe engineering, increasing the working efficiency by 50%.
2. A leading Steel Fabrication and Supply in Papua New Guinea bought 1 set of 8 axis CNC plasma tube cutting machine for steel structure fabrication, significantly increasing the working efficiency by 1 times with the labor cost remains the same;
Compliance & Test Standards:
How much does a 5-axis plasma pipe cutting machine cost?
The 5 axis cnc plasma pipe cutting machine represents a significant capital investment for metal fabrication businesses, with pricing typically ranging from $25,000 to $88,000 USD or even depending on configuration, capabilities, and included components. Unlike standard cutting equipment, these 5-axis systems are highly customizable to match specific production requirements.
Key Factors to consider
*Plasma power source (Hypertherm premium adds $15,000-35,000)
*Pipe diameter and length capacity
*Chuck type (hydraulic vs. manual)
*Software capabilities
*Dual-process integration
Operating costs: Approximately $5-6 per hour for electricity, gases, and consumables.
FAQs About CNC plasma tube cutting machine:
Q1: What materials can be cut with a plasma pipe cutting machine?
A: Plasma cutters can cut any electrically conductive metal , including:
*Mild Steel Excellent – most common material, best cutting results
*Stainless Steel Good – can only be cut with plasma, not oxy-fuel
*Aluminum Good – though reflective properties can be challenging
*Copper Fair – struggles with reflective materials
*Brass Fair – struggles with reflective materials
*Alloy Steels Good – suitable for various industrial alloys
Note: Plasma cutting requires material conductivity—you cannot cut plastic, stone, marble, granite, wood, or other non-conductive materials with plasma .
Q2: What thickness of material can a plasma pipe cutter handle?
A: For pipe cutting applications, plasma is typically used for materials between 3mm and 50mm thick. However, capabilities vary by system:
*Standard plasma: Up to 2 inches (50mm) mild steel efficiently
*High-definition plasma: Quality cuts on material up to 1.5 inches (38mm) stainless steel
*With oxy-fuel combination: Systems can handle 3mm to 150mm+ by integrating both cutting processes on one machine.
For reference, approximately 90% of industrial steel cut is less than 50mm thick, making plasma the most efficient choice for most applications .
Q3: What cutting accuracy can I expect?
A: The 5-axis plasma pipe cutting machine delivers:
*Positioning accuracy: ±1mm
*Part accuracy: Typically ±0.010-0.015 inches (0.25-0.38mm) with plasma
*Beveling accuracy: ±0.5° for weld prep applications
Several factors affect final cut accuracy:
*Plasma beam focus (smaller spot = higher precision)
*Worktable positioning precision
*Material thickness (thicker = wider kerf)
*Consumable condition (new vs. worn)
Q4: What software is needed to operate the machine?
A: The 5-axis plasma pipe cutting system includes:
Standard CNC Control:
*Industrial PC with touchscreen interface
*Direct conversion from 3D CAD drawings (Tekla, 3D3S, SolidWorks) to machine code
*Support for DXF, SAT, STL, and IGES file formats
Pipe Nesting Software:
*Automatic nesting to minimize material waste
*Advancednesting for end-to-end part optimization
*3D simulation preview to verify cuts before execution
Key benefits :
*Auto CAD to G-code: Conversion in approximately 2 seconds per member
*Auto error detection: Prevents cutting defective files
*Lifetime free software upgrades: No recurring annual fees
Q5: What training and support are included?
A: Standard packages include :
*1 week on-site installation and training included
*Additional week for 5-axis systems (2 weeks total training)
*Free operator training (onsite or video)
B.Warranty :
*2 years comprehensive on mechanical components
*1 year on electrical system
C.Technical support:
*Phone and email support available
*Spare parts readily available
*Lifetime free software upgrades
Reviews
There are no reviews yet.